Chemical Salt Extraction: LWL Series Horizontal Screen Scroll Centrifuge

Chemical Salt Extraction: LWL Series Horizontal Screen Scroll Centrifuge

Achieves 99.5% Ammonium Sulfate Recovery Rate

Extracting salt from chemical waste (such as ammonium sulfate and ammonium chloride) faces three major challenges: rapid equipment corrosion, severe screen wear, and low salt recovery rate. The Blovebird LWL series Horizontal Screen Scroll Centrifuge, through targeted technological improvements, has become a core piece of equipment for waste liquid resource utilization.


01 Case Study

Ammonium Sulfate Waste Liquid Salt Extraction Project at a Chemical Company in Shandong Province. This company produces 50,000 tons of ammonium sulfate waste liquid annually, with a solid content of 15%. Traditional equipment suffered from corrosion, resulting in a salt recovery rate of only 88%, and the screens needed to be replaced every 3 months. The introduction of the Blovebird LWL350 Horizontal Screen Scroll Centrifuge has upgraded the salt extraction process:


02 Technological Improvements Implemented:

1.Corrosion Protection Upgrade: Three liquid-blocking structures have been added to the separation zone. The main shaft in the buffer zone uses PTFE seals and corrosion-resistant bushings to completely prevent acidic moisture from entering the transmission zone. The transmission zone uses a labyrinth seal combined with hard, wear-resistant seals, ensuring no corrosion failures after 180 days of continuous operation.

2.Wear Resistance Enhancement: The screen and spiral blades have undergone nitriding treatment, increasing the hardness from HV90 to HV750 and extending the service life from 3 months to 18 months, reducing annual spare parts replacement costs by 60,000 yuan.

3.Feed Optimization: A slanted disc feeding system ensures even distribution of waste liquid on the inner wall of the drum, avoiding uneven separation caused by localized overload, and increasing the salt recovery rate to 99.5%.



03 Application Results:

1.Resource Recycling: 7,500 tons of ammonium sulfate are recycled annually with a purity exceeding 99.2%, which can be directly reused in production, creating an economic value exceeding 15 million yuan;

2. Environmental Compliance: The COD value of the treated wastewater is reduced to 60 mg/L, and the salt content is <0.1%, meeting the "Integrated Wastewater Discharge Standard," reducing hazardous waste emissions by 45,000 tons annually;

3.Reduced Operation and Maintenance Costs: After upgrading the thin oil lubrication system, the bearing life is extended to 5 years, the equipment failure rate is reduced from 15% to 2%, and annual maintenance time is reduced by 120 hours.











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